Automatic Robotic Bumper Coating Line
Product Summary
This automatic robotic bumper coating line is designed for high-volume surface coating of automotive bumpers. With a production cycle of 45 seconds per tray and 1760 trays per day capacity, it is suitable for producing front bumpers, door panel trims, and other ABS+PC components. The line integrates pre-treatment, robotic spraying, and high-temperature curing, ensuring consistent quality and efficient operation.
Key Selling Points
- Robotic Spraying Precision: Achieve uniform coating with robotic spraying, reducing paint waste by 25%.
- High Throughput: 45-second cycle per tray enables 1760 trays daily, boosting production efficiency.
- PLC Intelligent Control: Fully automated with PLC system for accurate temperature and humidity control (25±2°C, 65±10% RH).
- Versatile Workpiece Handling: Handles front bumpers, door panel trims, auxiliary instrument panels, gear shift panels, and more.
- Durable Construction: Main frame in carbon steel with stainless steel spray booth and pipeline for corrosion resistance.
Technical Specifications
| Parameter | Value |
|---|
| Workpiece Material | ABS+PC |
| Production Cycle | 45 seconds per tray |
| Daily Capacity | 1760 trays |
| Max Tray Size | L1350 * W900 * H200 mm |
| Equipment Utilization Rate | 85% |
| Spray Booth Temperature | 25±2°C |
| Spray Booth Humidity | 65±10% RH |
| Factory Size Required | 100m (L) * 38m (W) * 5.4m (H) |
| Energy Sources | Electricity, natural gas, steam, ice water |
Models and Options
This coating line can be customized for different bumper models and production volumes. Available variations include different conveyor systems (supported, gantry-type) and optional pre-treatment systems. The line can be configured to handle additional auto parts such as wheel arches and switch panels with minimal adjustment.
Materials and Structure
The main frame is constructed from carbon steel, while the spray booth and pipeline are made of stainless steel to ensure durability and easy cleaning. The structure is designed for indoor installation in a Class 10,000 cleanroom environment.
Applications
This line is specifically designed for the auto parts industry, including bumper coating, door trim coating, and other interior/exterior parts. It is suitable for factories looking to achieve high-quality finishes with reduced labor costs.
Customization
We offer turnkey solutions including pre-sales plant planning, design, manufacturing, installation, and commissioning. The system can be integrated with MES for production management.
Case Study
We have delivered 20 complete automatic auto parts coating lines to NAFTA and EU countries, achieving 98% coating yield and 25% paint savings. These systems have been in operation for over 5 years with zero major shutdowns.
FAQ
What is the production capacity of the line?
It can produce 1760 trays per day with a 45-second cycle per tray.
What materials can be processed?
ABS+PC is standard, but other materials can be accommodated with proper pre-treatment.
Does the line meet environmental regulations?
Yes, it supports ISO14001 and comes with VOCs treatment system as optional.
Can the line be customized to fit my existing plant?
Yes, we offer full customization based on your specific plant layout and production needs.
What are the payment terms?
50% T/T deposit, 40% before shipment, 10% after installation.
Inquiry Information
For more details or to request a quotation, please contact us:
Email: attractivechina@gmail.com | Phone: +86 135-8061-6025 | Website: www.attractivechina.net
Image Files
Main images: bumper-coating-line1.jpg, bumper-coating-line2.jpg, flame-treatment-booth.jpg
Alt text: Automatic robotic bumper coating line in operation
