Automotive Testing Push Pull Connectors with High Vibration Resistance
Product Summary
BEXKOM push pull connectors are engineered for harsh automotive testing applications, including crash test simulators and high-vibration test rigs. With vibration resistance of 10~2000Hz at 15g and shock resistance of 100g/6ms, they ensure uninterrupted data collection. Proven reliability with a German automotive customer over 5 years.
Key Selling Points
- Superior Vibration Resistance: Tested to withstand 10~2000Hz sinusoidal vibration at 15g, ideal for automotive test equipment (source: vibration resistance 10~2000Hz, 15g).
- Shock-Proof Design: Shock resistance of 100g/6ms protects connectors during crash test events (source: shock resistance 100g/6ms).
- Quick Mating/Demating: Push-pull self-locking mechanism enables rapid connection changes in test setups (source: case highlight).
- Proven Track Record: Used by a German automotive testing customer for 20,000 units over 5 years with stable operation (source: case id 936).
- EMC Shielding Available: Optional shielding prevents electromagnetic interference in sensitive test data (source: EMC shielding available).
Technical Specifications
| Parameter | Value |
|---|
| Pin Numbers | 2~48 |
| Shell Material | Brass Chrome Plated |
| Pin Material | Brass Gold Plated |
| Waterproof Level | IP50 |
| Operating Temperature | -55°C to 250°C |
| Mating Cycles | >5000 |
| Current Rating | 1.5 - 25 A |
| Testing Voltage | 450 - 2100 V |
| Shock Resistance | 100g/6ms |
| Vibration Resistance | 10~2000Hz, 15g |
| EMC Shielding | Available |
Models and Options
Standard model BK-B-XXX. Options include EMC shielding, custom pin configuration, and integrated cable assemblies. Custom color rings for quick identification in test setups.
Materials and Structure
Brass shell with chrome plating for ruggedness. Gold-plated brass pins for reliable signal transfer. Insulator PPS/PEEK withstands temperature extremes. Push-pull self-locking mechanism ensures secure connection under vibration.
Applications
Automotive testing: crash test simulators, vibration test rigs, data acquisition systems, engine test benches. Also suitable for industrial automation with high vibration.
Customization
BEXKOM provides custom prototyping in 2 weeks (source: company profile). Custom pin counts, cable types, connector keying, and marking available. Over 30 custom projects per year (source: company profile).
Case Study
German Automotive Tester: A customer in Germany (country DE) used BEXKOM push pull connectors for automotive crash test simulators. They ordered 20,000 units over 5 years. The quick mating/demating feature reduced test setup time, and stable operation maintained data integrity. Result: stable operation and reliable connecting (source: case id 936).
FAQ
- Can these connectors handle continuous vibration? Yes, tested at 10~2000 Hz, 15g for extended periods.
- What is the MOQ? MOQ is 1 unit (source: purchase data).
- Do you offer EMC shielded versions? Yes, EMC shielding is available as an option.
- Are custom cable harnesses available? Yes, BEXKOM provides cable assembly manufacturing.
- What certifications do you have? ISO9001, ISO13485, REACH, RoHS, UL (source: cert data).
- How long does a prototype take? Typically 2 weeks (source: company profile).
- Can I get a sample before ordering? Yes, please contact cs6@bexkom.com.
- What payment terms do you offer? T/T, PayPal, Credit Card.
Inquiry Information
Contact Carrie: cs6@bexkom.com, WhatsApp +86 18681568601. Visit www.bexkom.com.
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