Compact Skid-Mounted Ground Flare for Pyrolysis Gas Treatment
Product Summary
This ZX-SMF series skid-mounted ground flare system offers a compact, modular solution for the safe combustion of pyrolysis gas generated from waste plastic and tire recycling processes. It is engineered to handle variable gas conditions, providing stable operation, improved process safety, and support for environmental compliance. With a design focused on flexibility and easy installation, it is an ideal choice for recycling and pyrolysis plants.
Key Selling Points
- Compact Modular Structure: Pre-assembled skid reduces on-site footprint and installation time, suitable for recycling facilities with limited space.
- Designed for Variable Gas Conditions: Effectively manages fluctuations in pyrolysis gas composition and flow, ensuring stable combustion.
- Proven in Recycling Industry: Successfully applied in waste plastic and tire recycling projects in Vietnam, Turkey, and Iraq, with over 2 years of operation.
- Customized for Pyrolysis Gas: Tailored to the specific characteristics of pyrolysis gas, including composition and temperature.
- Easy Installation and Operation: Skid-mounted design simplifies deployment and commissioning, reducing downtime.
- Enhanced Safety and Reduced Emissions: Ensures safe gas combustion, minimizing uncontrolled emissions and improving process safety.
Technical Specifications
| Parameter | Value / Range |
|---|
| Model Series | ZX-SMF |
| Gas Types | Pyrolysis Gas (Hydrocarbon Gas) |
| Capacity | Customized according to gas release rate |
| Operating Temperature | Adapted to pyrolysis gas temperature |
| Materials | Carbon Steel, SS304, SS316L |
Models and Options
The ZX-SMF series can be configured for various pyrolysis applications:
- Waste Plastic Pyrolysis Flare – for plastic conversion plants
- Waste Tire Pyrolysis Flare – for tire recycling processes
- Mobile Flare Unit – for temporary or multiple-site deployment
Materials and Structure
The skid-mounted structure is built with carbon steel for the frame, with SS304 or SS316L for components exposed to corrosive pyrolysis gas. The compact design integrates the combustion chamber, ignition system, and control panel on a single skid, facilitating transport and installation.
Applications
- Waste Plastic Recycling Plants
- Waste Tire Recycling Plants
- Pyrolysis Plants
- Chemical Processing Facilities
- Industrial Waste Gas Treatment
Customization
Zexuan customizes the flare system to match the specific pyrolysis gas characteristics, including flow rate, composition, and temperature. Engineering support is available for integration into existing plants.
Case Study
Waste Tire Recycling Company in Turkey
Zexuan supplied a skid-mounted ground flare system for a waste tire recycling company in Turkey. The system has been in operation for more than 2 years, providing stable operation, improved process safety, and supporting environmental compliance. The compact modular structure was a key factor in its suitability for the recycling industry.
FAQ
Can this flare handle pyrolysis gas from plastic and tire?
Yes, it is specifically designed to combust pyrolysis gas from both waste plastic and tire recycling.
How does it handle variable gas conditions?
The flare is engineered to maintain stable combustion even with fluctuations in gas composition and flow.
Is it easy to install?
Yes, being skid-mounted, it requires minimal on-site assembly and can be installed quickly.
What materials are used?
Materials include carbon steel, SS304, and SS316L, selected for corrosion resistance and durability.
Can it be customized for my plant?
Absolutely, Zexuan offers customized solutions based on your specific gas characteristics and site requirements.
What is the typical delivery time?
Delivery time depends on the specification and customization, please contact us for a quote.
Does the company provide international support?
Yes, Zexuan has international project experience in Vietnam, Turkey, Iraq, and other regions.
Inquiry Information
For more information, contact:
Alice
Email: alice@zexuaneco.com
WhatsApp: +86 186 7883 1572
Image Filename and Alt Suggestions
Main Image: skid-mounted-ground-flare-zx-smf-pyrolysis.png
Alt: Container skid-mounted ground flare for pyrolysis gas treatment
Detail Image: skid-mounted-ground-flare-zx-smf-enclosed.png
Alt: Enclosed ground flare skid with control system
