Large Volume Magnetic Bead Separators

Product Specification

Feature

1. Seamless coverage of the full capacity section, truly achieving process scale-up from "laboratory bench to production tank" Industry pain point: When scaling up processes, switching to equipment of different brands often leads to magnetic force attenuation and container incompatibility, requiring a re-optimization of the solution. Selling points of Carbon Ring Intelligent Manufacturing We offer a complete capacity range from 250mL to 500mL, 1L, 2L, 5L, 10L, 20L to 50L. By adopting a unified magnetic circuit design language and standardized strong magnetic fields, the separation effect is highly consistent from small-scale trials, medium-scale trials to commercial production stages. The process parameters can be directly linearly scaled up without the need for secondary verification. 2. Super strong magnetic force and ultra-fast separation significantly enhance process efficiency Parameter support: The 250mL - 2L model adopts the highest grade N52 neodymium iron boron, with a surface magnetic field strength as high as 5500 Gauss. Despite its large size, the 50L model still maintains a Gauss of ≥4200. Selling points of Carbon Ring Intelligent Manufacturing Minut-level rapid adsorption: Separation in a 250mL conical flask takes less than 30 seconds, and in a 50L large barrel, it only takes less than 15 minutes, which is much faster than traditional filter membrane or centrifugation methods. Zero retention: The dual-row vertical focusing/encircling magnetic circuit design ensures that the magnetic beads are closely concentrated at one point on the bottle wall. The supernatant can be poured out or pumped out at one time, and the magnetic bead loss rate is extremely low. 3. Industrial-grade hardcore material, designed for GMP cleanrooms and CIP cleaning Parameter support Small size: Aviation aluminum alloy + hard anodizing, lightweight and corrosion-resistant. 50L specification: 316L stainless steel fully sealed and welded, the shell can be sterilized under high pressure or chemically disinfected. Selling points of Carbon Ring Intelligent Manufacturing In-situ cleaning (CIP) compatibility: The 50L large equipment adopts fully sealed welding and high-temperature and high-pressure resistant design, which can be directly used in GMP production lines. It can withstand 121℃ sterilization and strong acid and alkali cleaning, eliminating cleaning dead corners. Long-term immersion without rust: Specifically designed for environments with high-salt and high-pH nucleic acid extraction solutions and protein purification buffers, it ensures that no metal ions precipitate even after frequent exposure to the buffer, protecting biological samples. 4. Flexibly adapt to multi-brand magnetic beads and irregular-shaped containers Parameter support: Each model clearly indicates the maximum applicable bottle diameter (for example, 2L is compatible with a bottle diameter of ≤ 120mm), rather than being limited to a single container model. Selling points of Carbon Ring Intelligent Manufacturing Open loading platform: Supports various containers such as conical flasks, wide-mouthed bottles, narrow-mouthed large bottles, and plastic reagent buckets, and can be stably placed without slipping. Magnetic beads without brand locking: The magnetic field intensity and distribution have been simulated and optimized, and it has excellent adsorption efficiency for the mainstream 1 μm / 2.8 μm / 5 μm silanol, carboxyl, and streptavidin magnetic beads on the market. Customers do not need to bind specific consumables. 5. Customization and Reliability under the "Intelligent Manufacturing" gene The hidden selling points of the Carbon Ring Intelligent Manufacturing brand: Simulation-driven magnetic circuit optimization: Based on the finite element analysis software (FEA), the distribution of magnetic field lines is precisely simulated to ensure that magnetic beads do not adhere to the dead corners at the bottom of the bottle, facilitating subsequent elution and re-suspension. Modular superposition design (expandable) : To meet the demands of ultra-large-scale production, we can provide customized brackets for multi-station series or parallel connection, forming an array of multiple 50L devices to achieve a processing capacity of over 100 upgrades. Medical-grade safety commitment: All models have undergone surface magnetic field leakage tests and comply with CE/GB electromagnetic compatibility and mechanical safety standards, ensuring operator safety (no risk of pacemaker interference, at a safe distance). In a nutshell: Carbon Ring Intelligent Manufacturing's large-capacity magnetic bead separator integrates the "N52 ultra-fast magnetic separation efficiency" with the "316L industrial-grade aseptic design" throughout the entire line. With complete capacity coverage and a commitment to zero process scale-up, We provide a one-stop magnetic separation hardware platform for biopharmaceutical, IVD and synthetic biology enterprises, ranging from 250mL in the laboratory to 50L in commercialization.