Railway Rolling Stock Coating Line - Industrial Equipment Painting System
This coating line is engineered for railway rolling stock such as open wagons, flat wagons, tank wagons, SQ6 special vehicles, box wagons, and grain wagons. With a production capacity of 20 units of open/flat/tank wagons, 7 SQ6 special vehicles, or 10 box/grain wagons per 7.5-hour shift, it is designed for manufacturers requiring high-volume, durable finishing. The system features manual and robotic spraying, integrated ground-supported conveyors, and is constructed with carbon steel frames and stainless steel paint booths and piping for long-lasting performance.
Key Selling Points
- High Production Capacity: Handles up to 20 open wagons or 10 box wagons per 7.5-hour shift, enabling efficient batch processing for railway equipment manufacturers.
- Flexible Spraying Modes: Combines manual and robotic spraying to accommodate complex geometries and ensure consistent coating quality on large surfaces.
- Corrosion-Resistant Construction: Paint booths and piping are made of stainless steel, while the main frame uses carbon steel, ensuring structural integrity and resistance to harsh environments.
- Efficient Conveying System: Ground-supported conveyors facilitate smooth movement of heavy workpieces, reducing manual handling and increasing process flow efficiency.
Technical Specifications
| Parameter | Value |
|---|
| Workpiece Types | Open wagon, flat wagon, tank wagon, SQ6 special vehicle, box wagon, grain wagon |
| Workpiece Material | Metal, aluminum |
| Spraying Method | Manual + robot |
| Conveying Method | Ground-supported conveyor |
| Production Capacity (per 7.5h shift) | 20 open/flat/tank wagons; 7 SQ6; 10 box/grain wagons; 5-10 export models |
| Structure Material | Carbon steel (main frame), Stainless steel (booths & piping) |
| Working Hours per Shift | 7.5 hours |
Models and Options
Gondola Wagon Line
Designed for open wagons with high capacity, featuring automated primer, mid-coat, and topcoat application.
Tank Wagon Line
Specialized line for tank wagons, with surface pretreatment and corrosion-resistant coating systems.
SQ6 Special Vehicle Line
Compact configuration for SQ6 vehicles, maintaining quality with robotic precision.
Materials and Structure
The main frame is fabricated from carbon steel to provide robust support. Paint booths and all piping are constructed from stainless steel, ensuring resistance to chemical corrosion and ease of maintenance. Workpiece accumulation areas are integrated with the conveyor system to streamline operations.
Applications
This coating line is ideal for railway rolling stock manufacturers, repair facilities, and transit equipment producers. It applies anticorrosive primers, intermediate coats, and topcoats on metal and aluminum surfaces, meeting long-term outdoor durability requirements.
Customization
We offer customization of conveyor lengths, spray booth configurations, and PLC control systems to match specific plant layouts. Contact us for tailored engineering solutions based on your production needs.
Case Study
Client: Chinese railway equipment manufacturers
Application: Coating of open wagons, tank wagons, and special vehicles with anti-corrosion coatings.
Result: Achieved 98% coating yield, 25% reduction in paint consumption, and 30% increase in production efficiency. Salt spray resistance exceeded 1000 hours, meeting industry standards.
FAQ
What is the production capacity?
The line can process up to 20 open/flat/tank wagons or 7 SQ6 special vehicles per 7.5-hour shift, depending on configuration.
Does it support robotic spraying?
Yes, it combines manual and robotic spraying for flexibility and consistency.
What materials are used in construction?
Carbon steel for the main frame, stainless steel for booths and piping to ensure durability and corrosion resistance.
Can the line handle aluminum workpieces?
Yes, the system is suitable for metal and aluminum surfaces, with appropriate pretreatment and coating processes.
What is the delivery and payment term?
MOQ is 2 sets, FOB Guangdong port. Payment: 50% T/T deposit within 7 days of contract, 40% before shipment, 10% after installation.
Is there a case history?
Yes, we've supplied 10 complete sets to Chinese railway equipment clients, with proven performance over 5-10 years.
Inquiry Information
Contact: Attractivechina | Email: attractivechina@gmail.com | Phone: +86 135-8061-6025 | WhatsApp: +86 135-8061-6025
Address: No. 2 Yingbin Avenue, Zhaoqing High-tech Development Zone, Guangdong, China
Image Details
Main Images: railway-rolling-stock-coating-line-gondola-tank-wagons-overview.png (Alt: Railway rolling stock coating line in factory with gondola and tank wagons)
Detail Images: railway-rolling-stock-coating-line-robotic-spraying.png (Alt: Robotic spraying station inside the rolling stock coating line)
