Robot Spraying Bumper Coating Line for Automotive Parts
This robot spraying bumper coating line is designed for high-volume automotive part finishing. It handles workpieces such as front bumpers, door trim, and instrument panels with a cycle time of 45 seconds per tray, achieving 1,760 trays per day. The system maintains precise booth conditions at 25±2°C and 65±10% RH, ensuring consistent coating quality.
Key Selling Points
- High Production Capacity: 45-second cycle time delivers 1,760 trays daily, supporting large-scale manufacturing needs.
- Precise Environmental Control: Spray booth maintains 25±2°C and 65±10% RH for stable coating application.
- Flexible Automation: Combines offline loading with robot spraying for efficient, consistent finishes.
- Sturdy Construction: Carbon steel main frame with stainless steel booth and ducts for durability and easy cleaning.
- Smart Operation: PLC-controlled system with MES integration for real-time monitoring and production management.
Technical Specifications
| Parameter | Value |
|---|
| Workpieces | Front bumpers, door trim, instrument panel |
| Material | ABS+PC |
| Working Days | 336 days/year, 22 hours/day |
| Booth Temperature | 25±2°C |
| Booth Humidity | 65±10% RH |
| Spraying Method | Offline + robot spraying |
| Cycle Time | 45 s/tray |
| Max Tray Size | 1350×900×200 mm |
| Equipment Utilization | 85% |
| Plant Size | 100m(L)×38m(W)×5.4m(H) |
Models and Options
This line is available in configurations for front bumpers, door trim strips, auxiliary instrument panels, gear shift panels, and more. Customizable tray sizes and robot programming can be tailored to specific part geometries.
Materials and Structure
The main frame is constructed from carbon steel for strength, while the spray booth and ducting are made of stainless steel to resist corrosion and facilitate cleaning.
Applications
Specifically designed for automotive exterior and interior components, including bumpers, trims, and panels, in industries requiring high-quality surface finishing.
Case Study
We have delivered 20 complete automotive parts coating lines to clients in China, Mexico, Germany, Russia, Thailand, and Indonesia. These lines achieved a coating yield of 98%, reduced paint consumption by 25%, and energy consumption by 20%, with no major downtime in five years.
FAQ
What is the minimum order quantity?
The MOQ is 2 sets.
Can the line handle different component sizes?
Yes, maximum tray size is 1350×900×200 mm, and the system can be adjusted for smaller parts with custom fixturing.
What are the utility requirements?
The line uses electricity, natural gas, steam, and chilled water.
How is equipment quality ensured?
We conduct factory acceptance tests before shipment.
Do you provide installation and commissioning?
Yes, we provide full installation, commissioning, and after-sales support.
Inquiry Information
Contact us at attractivechina@gmail.com or +86 135-8061-6025 for more details and a custom quote.
