Vacuum Emulsifying Mixer MC Series for Food & Mayonnaise Processing
Product Summary
The MC Series Vacuum Emulsifying Mixer from YeKeey is optimized for food applications, especially mayonnaise, salad dressing, and baking-resistant Kastar. With powerful homogenization up to 2800 r/min and vacuum deaeration, it produces fine, stable oil-in-water emulsions essential for food texture and shelf life. The recirculation system ensures consistent product quality batch after batch.
Key Selling Points
- Recirculation Homogenizing Design: Continuous recirculation through the high-shear head ensures uniform droplet size, critical for mayonnaise viscosity and stability.
- Vacuum Processing -0.09Mpa: Removes air from emulsions, preventing oxidation and spoilage; extends shelf life of food products.
- Gentle Heating up to 110°C: Jacketed vessel allows precise temperature control for delicate food ingredients; avoids protein denaturation in egg-based mayonnaise.
- Material SS304/SS316: Food-grade stainless steel, easy to clean and meets FDA/EU food contact regulations.
- CE Certified (Certificate No. 0P210922.WYAQT12): Compliance with EU machinery and safety standards ensures reliable operation in food plants.
Technical Specifications
| Parameter | Value |
|---|
| Model Range | MC-100 to MC-2500 |
| Power | 5–91.5 kW |
| Vacuum Level | -0.09 Mpa |
| Max Temperature | 110°C |
| Output Speed | Up to 2800 r/min |
| Material | SS304 / SS316 |
| Certification | CE (ECM, 2021-2026) |
Models and Options
Available models: MC-100, MC-150, MC-250, MC-350, MC-500, MC-650, MC-1000, MC-1300, MC-1500, MC-2000, MC-2500. Options include explosion-proof design, pressure vessel, PLC control with recipe management for food formulations.
Materials and Structure
Vessel in SS304 or SS316 with polished interior (Ra ≤0.4µm) for food hygiene. Double jacket for heating/cooling. Homogenizer with rotor-stator arrangement for high shear. All seals are food-grade and CIP compatible.
Applications
Specifically designed for food emulsions: mayonnaise, salad dressing, ketchup, sauces, baking-resistant Kastar, and other viscous food products. The recirculation system is especially effective for products requiring fine, stable emulsion like mayonnaise.
Customization
YeKeey can customize: vessel size, agitator types (anchor, paddle), CIP nozzles, PLC with touchscreen, and integration with filling machines. For mayonnaise lines, we offer complete production solutions.
Case Study
A Nigerian OBM manufacturer (food) uses 3 sets of MC series for mayonnaise and sauce production. Over 10 years, the equipment has maintained stable operation with high production efficiency, delivering consistent product quality.
FAQ
- Q: Can the MC series handle high-viscosity mayonnaise? A: Yes, the recirculation homogenizer can process viscosities up to 100,000 cps; we also offer custom agitators for higher viscosities.
- Q: What is the minimum batch size? A: For food production, we recommend MC-100 (100L) as the smallest model for R&D or small batches.
- Q: Do you provide CIP systems? A: Yes, we can integrate CIP spray balls and automated cleaning routines.
- Q: What is the MOQ? A: Minimum order is 1 set.
- Q: How to get a quote for a mayonnaise line? A: Contact us with your desired capacity (kg/h) and we will provide a tailored solution.
- Q: Is the machine suitable for organic or clean-label products? A: Yes, the vacuum processing minimizes oxidation, preserving natural flavors and nutrients.
- Q: What after-sales support do you offer? A: We provide remote troubleshooting, spare parts, and optional on-site commissioning.
Inquiry Information
For food processing solutions, contact Mr. Xiong: Email: sales@yekeey.com | Tel: +86-510-88530599 | WhatsApp: +8615050678988. Visit www.yekeey.com for more.
