ZCE-1111 Fully Automatic Integrated Pulp Molding Tableware Machine
The ZCE-1111 is a fully automatic integrated pulp molding tableware machine that combines forming, hot pressing, trimming, counting and stacking in a single unit. With a mold platen of 1,100 × 1,100 mm and only six molds, it lowers mold investment while supporting efficient production of biodegradable plates, bowls, trays and food containers.
Fig. 1 - ZCE-1111 pulp molding tableware integrated machine
Key Selling Points
- Integrated process: Forming, hot pressing, trimming, counting and stacking all in one machine, reducing manual handling and improving efficiency.
- Quantitative slurry injection: Reduces product weight variation, ensuring consistent quality.
- Only six molds required: Lower mold investment and replacement costs compared to conventional systems.
- Compact integrated structure: Requires less factory floor space, suitable for limited-space workshops.
- In-mold transfer: Shortens production cycle and improves efficiency.
- One-button operation: Automatic alarms and emergency-stop protection for safe, simple control.
Technical Specifications
| Parameter | Value |
|---|
| Machine dimensions | L9,000 × W2,000 × H4,000 mm |
| Mold platen size | 1,100 × 1,100 mm |
| Machine weight | 20 tons |
| Forming pressure | 20 tons |
| Hot-pressing pressure | 60 tons |
| Trimming pressure | 70 tons |
| Slurry feeding | Quantitative slurry injection |
| Drying method | In-mold drying |
| Heating method | Electric heating |
| Number of molds | 6 molds |
| Product transfer | In-mold transfer |
| Maximum product height | 80 mm |
| Maximum product weight per mold | 550 g |
| Production capacity | 600–900 kg/24 h |
| Forming cycle | 28–60 seconds per mold |
| Maximum stacking height | 200 mm |
| Rated power | 167.4 kW |
| Heating plate power | 132 kW |
| Voltage / frequency | AC 380 V / 50 Hz |
| Compressed air | 0.5–0.7 MPa |
| Vacuum | -0.06 to -0.05 MPa |
| High-pressure mold-cleaning water | 1.2 MPa |
Models and Options
The ZCE-1111 is offered with standard configuration. Options can be customized for specific product requirements, such as different mold designs, automation levels (e.g., vision inspection, automatic packing), and integration with upstream pulping systems.
Materials and Structure
- Machine frame: Q235-A carbon steel
- Pulp tank and slurry piping: SUS304 stainless steel
- Mold: National-standard 6061 aluminum alloy
Frame-type structure facilitates installation, disassembly and international transport.
Applications
Designed for production of biodegradable tableware and foodservice packaging, including paper plates, food containers, bowls and food trays. Suitable for pulp molding tableware manufacturing, molded fiber tableware production, and foodservice packaging manufacturing.
Customization
Hanson can customize the equipment for specific raw materials (e.g., bagasse, bamboo fiber, bio-based fibers) and product shapes. Options include slurry compatibility optimization, low-energy process design, and integration with downstream automation.
Case Study
State-Owned Molded Fiber Tableware Manufacturer
For a state-owned molded fiber tableware and industrial packaging manufacturer in China, Hanson delivered 32 customized core production machines for a 40,000-ton-per-year expansion project. After installation and commissioning, the client's annual production capacity increased from approximately 6,000 tons to 16,000 tons, enabling them to serve international customers and accept large-volume orders.
FAQ
Q1: What is the production capacity of the ZCE-1111?
The production capacity is 600–900 kg per 24 hours, depending on the product type and forming cycle (28–60 seconds per mold).
Q2: How many molds are needed?
Only six molds are required for the ZCE-1111, reducing mold investment and replacement costs.
Q3: Can the machine handle different raw materials like bagasse or bamboo pulp?
Yes, Hanson can customize the equipment for various pulp materials, including bagasse and bamboo fiber, through slurry compatibility optimization and process adjustments.
Q4: What is the maximum product size the machine can produce?
The maximum product height is 80 mm, with a maximum product weight of 550 g per mold.
Q5: Does the machine require a lot of factory space?
No, the integrated compact structure reduces floor-space requirements compared to separate machines, making it ideal for limited-space workshops.
Q6: What are the utility requirements?
The machine requires AC 380 V / 50 Hz electricity, compressed air at 0.5–0.7 MPa, vacuum at -0.06 to -0.05 MPa, and high-pressure mold-cleaning water at 1.2 MPa.
Q7: Can I visit the factory or conduct a Factory Acceptance Test (FAT)?
Yes, Hanson offers pre-shipment inspection and FAT. Customers can participate on-site or review test results remotely via video and documents. Payment terms include 30% deposit, 60% before shipment, and 10% after final acceptance.
Inquiry Information
For pricing, lead time, and customization details, please contact our sales team:
- Contact: Castle
- Email: linchuangcheng@hspulpmolding.com
- Tel/WhatsApp: +86 159-2060-4830
