حول Jiangsu Olymspan Equipment Eechnology Co.,Ltd
Carbon FIBER PRODUCTS
AEROSPACE AUTOCLAVE
COMPOSITE CURING AUTOCLAVE
AUTOCLAVE FOR CURING CARBONFIBER /PREPREGS
DEFENSE / MILITARY/ MARINES AUTOCLAVE
AUTOCLAVE CONTROL SYSTEM FOR COMPOSITE PRODUCT
AUTOCLAVE FOR AAC BRICK PRODOCTION LINE
AUTOCLAVE FOR CONCRETE PIPE PRODUCTION LINE
AUTOCLAVE FOR FIBER CEMENT BOARD PRODUCTION LINE
AUTOMATIVE LAMINATED GLASS PRODUTION LINE
AERATED AUTOCLAVE CONCRETE
معرض الشركة
الشهادات والجوائز
قصص النجاح
Aerospace manufacturing enterprise (main load-bearing component manufacturer)
Accumulated production of over 3000 aircraft main load-bearing components, with a product qualification rate of 99.8% and no quality defects, successfully supporting models such as C919 and ARJ21; The continuous operation cycle of the equipment reaches 7800 hours, and the time between failures (MTBF) reaches 1600 hours, far exceeding industry standards; Strictly implement various risk control measures, with no safety accidents occurring for 7 years; Relying on a dual redundant control system, parameter fluctuations are controlled within ± 0.1MPa and ± 0.3 ℃ to ensure product consistency and provide assurance for the safe operation of aerospace equipment.
The maximum temperature can reach 380 ℃ and the maximum pressure is 15MPa, meeting the curing requirements of high-end aviation composite materials; Having a comprehensive safety protection system, multiple pressure and temperature interlock protections, and implementing pressure, temperature, and electrical risk control requirements; Equipped with a dedicated heat recovery device, the heat recovery efficiency is ≥ 82%, and the annual energy saving is 150000 yuan; Equipped with remote diagnosis and full lifecycle management functions, the manufacturer conducts regular follow-up visits, with a fault repair time of ≤ 8 hours. Maintenance personnel are professionally certified to ensure long-term stable operation of the equipment.
Wind power component manufacturing enterprises (small and medium-sized)
Realize batch solidification of components, with an average daily output of 400 pieces, meeting the supporting needs of local wind power projects; The weather resistance of the cured components has been improved by 40%, and they can adapt to high temperature, high humidity, and strong wind environments, extending their service life to 15 years; Implement risk control measures for electrical and environmental issues, with equipment operating continuously without faults for a cumulative total of 2800 hours and an annual failure frequency controlled within 10 times; Effectively reducing production costs, saving 300000 yuan in annual operating costs compared to imported equipment, and increasing product market share by 12%.
Suitable for high temperature and high humidity environments, the electrical system adopts anti-corrosion and high temperature resistant design, with excellent insulation performance; Equipped with efficient ventilation facilities, timely discharge harmful gases generated during the solidification process, and implement environmental risk control requirements; The tank body is made of wear-resistant and corrosion-resistant materials, with a long service life and no obvious wear for 5 years; Supporting multiple batches of continuous production, the operating parameters can be flexibly adjusted according to the output, and the cost-effectiveness is outstanding.
Small and medium-sized composite material manufacturing enterprises (automotive parts suppliers)
The equipment runs stably, with a single batch curing time controlled at 2.5 hours, and production efficiency increased by 50% compared to traditional equipment; The product qualification rate has increased from 92% to 99.2%, reducing waste losses by 1.2 million yuan annually; Strictly implement mechanical and environmental risk control measures, equip tank door safety interlocks and material handling auxiliary equipment, and have no personnel injury or equipment damage accidents for 6 years; The annual operating cost is controlled at 120000 yuan, which is 28% more energy-efficient than similar equipment, and the return on investment is 150%.
Modular design of the structure allows for quick switching of production specifications and adaptation to different models of automotive parts solidification; Easy to operate, equipped with a visual control system, and operators can start working after simple training; Equipped with manual and electric dual-purpose quick opening function, it can respond to emergencies such as power outages and implement mechanical risk control requirements; The maintenance frequency is low, with small maintenance every month and comprehensive maintenance every 6 months. The cost of replacing vulnerable parts is low, with an annual replacement cost of only 25000 yuan.
Enterprise R&D Department (New Energy Materials Enterprise)
Successfully developed lightweight and high-strength composite materials for battery casings, with a 35% increase in strength and a 28% decrease in weight after curing. The high-temperature resistance performance reaches 180 ℃, meeting the safety requirements for new energy vehicle batteries; By precise temperature and pressure control through equipment, the process debugging cycle has been shortened by 40%, and research and development costs have been reduced by 25%; Provided standardized process parameters for mass production of enterprises, promoted the large-scale application of new battery casings, and achieved an annual increase in production value of 8 million euros.
Support multi-mode experimental operations, simulate the solidification environment in industrial production, and achieve seamless integration between research and development and production processes; Equipped with imported high-precision sensors, the number of data acquisition points is ≥ 60/time, and the data accuracy reaches ± 0.1 ℃ and ± 0.05MPa; Compliant with EU safety standards, equipped with multiple safety guarantees such as electrical isolation and anti scald protection, and implementing risk control measures for electrical and temperature related risks; Can be integrated with enterprise R&D management systems to achieve automated and data-driven management of experimental processes.
University Research Institute (School of Materials Science and Engineering)
Based on the high-precision temperature control capability of ± 0.5 ℃ of the equipment, we have completed the research and development of 12 new composite material formulas, optimized 6 sets of curing process parameters, published 8 core journal papers, and applied for 3 invention patents; The equipment runs stably, with a total of 1300+experiments completed, complete traceability of experimental data, and no safety accidents occurring; Assisted the team in successfully applying for 2 provincial-level scientific research projects and promoted the transformation of new material technology achievements into enterprises.
Compact in size (with a capacity of 1.2 cubic meters), suitable for small laboratory spaces, and can flexibly adjust experimental parameters; Integrate remote data collection and storage functions, automatically synchronize experimental data to the scientific research management system, and reduce manual recording errors; Equipped with dual alarm and emergency pressure relief functions for over temperature and over pressure, strictly implementing the pressure and temperature risk control requirements mentioned earlier; Easy maintenance, only one part-time technician is needed to complete daily maintenance, with an average of ≤ 0.2 faults per month and a fault repair time of ≤ 3 hours.
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