Custom 12-48 VDC Hydraulic Power Unit for Aerial Work Platforms with Emergency Functions
Model: APEX-CMFHPU-AWP
Integrated Main Power, Emergency Auxiliary Power, and Safety Valves
Product Summary
Custom hydraulic power unit specifically designed for aerial work platforms (AWP). It integrates main and emergency auxiliary power functions, providing lifting, steering, leveling, and outrigger control systems. Available in 12, 24 or 48 VDC, with pressure up to 280 bar and flow up to 30 L/min. Safety features include emergency lowering and optional manual hand pump.
Key Selling Points
- Main and emergency auxiliary power functions available in one coordinated system – ensures reliable operation even if the primary power fails.
- Optional load-holding and counterbalance valves – enhances platform stability and prevents unintended movement.
- Up to 280 bar / 4,000 PSI maximum working pressure – suitable for high-force lifting tasks.
- Compact manifold construction reduces external hoses, fittings and potential leakage points – simplifies maintenance and improves reliability.
- Emergency lowering function standard – provides a safe way to lower the platform in urgent situations.
- Contact: Each unit undergoes full-cycle testing including pressure, leakage, valve function, and electrical checks before shipment – ensures dependable performance.
Technical Specifications
| Parameter | Value |
|---|
| Hydraulic Functions | 2–8 Functions |
| System Type | Single-Acting / Double-Acting / Combined |
| Rated Voltage | 12 VDC / 24 VDC / 48 VDC |
| Motor Power | 0.8–4.0 kW |
| Motor Duty | Intermittent Duty (1 min on / 9 min off) or Continuous |
| Pump Type | High-Pressure External Gear Pump |
| Pump Configuration | Single Gear Pump / Double Gear Pump |
| Pump Displacement | 0.8–10.0 cm³/rev |
| Flow Rate | 1.5–30 L/min |
| Max Working Pressure | 280 bar / 4,000 PSI |
| Reservoir Capacity | 1.5–18 L |
| Reservoir Installation | Horizontal / Vertical |
| Reservoir Material | Steel / Aluminum / Polymer |
| Directional Valve Type | 2-Way / 3-Way / 4-Way Solenoid Valve |
| Directional Valve Configuration | Monoblock / Modular Manifold |
| Solenoid Voltage | 12 VDC / 24 VDC / 48 VDC |
| Control Method | Wired Pendant / Wireless Remote / Joystick / PLC / CAN Bus |
| Main Power Unit Function | Available |
| Emergency Auxiliary Power Function | Available |
| Electric Lifting Function | Available |
| Hydraulic Steering Function | Available |
| Platform Leveling Function | Available |
| Outrigger Control Function | Available |
| Emergency Lowering Function | Available |
| Manual Emergency Lowering | Optional |
| Manual Emergency Hand Pump | Optional |
| Pressure Relief Valve | Adjustable |
| Pressure-Compensated Flow Control Valve | Optional |
| Load-Holding Valve | Optional |
| Counterbalance Valve | Optional |
| Pilot-Operated Check Valve | Optional |
| Hydraulic Lock | Optional |
| Return-Line Filter | Optional |
| Suction Strainer | Optional |
| Oil Level Indicator | Optional |
| Oil Temperature Sensor | Optional |
| Pressure Sensor | Optional |
| Hydraulic Ports | SAE ORB / NPT / BSPP / Metric |
| Port Size | SAE #6–#12 / 3/8–3/4 Inch |
| Hydraulic Fluid Temperature | −20°C to +80°C |
| Recommended Hydraulic Fluid | ISO VG 32 / ISO VG 46 |
| Fluid Cleanliness Level | ISO 4406 20/18/15 |
| Installation Position | Horizontal / Vertical / Vehicle-Mounted |
| Ingress Protection | IP54 / IP65 / IP66 |
| Custom Hydraulic Manifold | Available |
| Custom Wiring Harness | Available |
| OEM / ODM Service | Available |
Models and Options
This model (APEX-CMFHPU-AWP) features additional options for safety and control:
- Emergency auxiliary power unit: available as standard
- Manual emergency hand pump: optional, for hydraulic lowering during power failure
- Proportional flow control valve: optional, for smooth speed regulation
- Load-holding and counterbalance valves: optional
- Sensor options: pressure, temperature, oil level
Materials and Structure
The power unit is built with high-strength aluminum or ductile iron hydraulic manifold, hardened alloy steel gear pump components, copper-wound DC motor, powder-coated steel or aluminum motor housing, steel/aluminum/polymer reservoir, hardened steel valve cartridges, zinc-plated or stainless-steel fittings, NBR/polyurethane/FKM seals, oil-resistant cables, IP-rated connectors, and high-strength steel mounting brackets.
Applications
Designed for aerial work platforms including scissor lifts, articulating boom lifts, telescopic boom lifts, vertical mast lifts, trailer-mounted boom lifts, and vehicle-mounted aerial platforms. Also suitable for construction, building maintenance, warehouse operations, and industrial applications.
Customization
Custom manifold circuits, valve configurations, sensor integration, and control systems are available. We offer OEM/ODM services and can match the power unit to synchronized cylinders, position-sensing cylinders, and multiple actuators. Engineering support is available for drawing optimization and system design.
FAQ
What is the MOQ for this product?
MOQ is 1 piece for standard units, negotiable for custom OEM/ODM projects.
Can I integrate my controllers (PLC, CAN bus)?
Yes, the power unit supports wired pendant, wireless remote, joystick, PLC, and CAN bus control methods.
What safety features are available?
Emergency lowering is standard, and manual emergency lowering, hand pump, load-holding valves, and counterbalance valves are optional.
How do you ensure quality?
All units undergo pressure, leakage, valve-function, electrical, and full-cycle testing before shipment.
Which delivery terms do you support?
EXW, FOB, FCA, CIF, CFR, DAP, and DDP are available.
Can you help with custom hydraulic manifolds?
Yes, custom manifolds are available, and our engineering team can assist with circuit design.
What is the typical lead time?
Lead time depends on order complexity; contact us for accurate scheduling.
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Alt: Custom hydraulic power unit for aerial work platform - APEX-CMFHPU-AWP - with emergency lowering and auxiliary power
